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3D-Bioplotter™

(4th generation)

The 3D-Bioplotter™ is a suitable Rapid Prototyping tool for processing a great variety of biomaterials within the process of Computer Aided Tissue Engineering from scaffolds 3D CAD model to the physical 3D scaffold with a designed and defined outer form and an open inner structure.

Description

Tissue Engineering and Controlled Drug Release require 3D scaffolds with well defined external and internal structures.

The 3D-Bioplotter™ has the capacity of fabricating scaffolds using the widest range of materials of any singular Rapid Prototyping machine, from soft hydrogels over polymer melts up to hard ceramics and metals. The 3D-Bioplotter™ is specially designed for work in sterile environments in a laminar flowbox, a requirement of Biofabrication, for example when using alginate
cell suspensions for scaffold construction. In contrast to other Rapid Prototyping techniques the new 3D-Bioplotter™ uses a very simple and straightforward technology, invented and developed at the Materials Research Centre in Germany.

System Data Handling

The 3D-Bioplotter™ is delivered together with a PC workstation which operates and monitors the system. After transferring the 3D CAD data to the PC it is processed by the Bioplotter™ Software Package. The preprocessed data is then transferred to the 3D-Bioplotter™ using a network connection. The Bioplotter™
software monitors the working process until it is completed.

System Properties

  • 3-Axis positioning system with automatic tool changing system
  • 5 different cartridges can be used during same build job
  • Strand diameter Control via High resolution Camera Feedback
  • Primary filter and Sterile filter are included
  • High temperature dispensing head (up to 250 °C)
  • Low temperature dispensing head (~ 2 °C to 70 °C)
  • Easy to use and easy to clean cartridge system
  • User friendly and intuitive CAD CAM software package
  • Multi Exchangeable base plate fixtures with Heating and Cooling capabilities

Specifications

  • Overall size (L W H): 976 x 623 x 773mm, Weight: ~ 80 kg
  • The system needs 6 – 8 bar air pressure, approx. 30 l/min
  • Power 100 – 240V AC, 10A, F 50/60Hz

Patents pending

Machine Data sheet (PDF)


Material Overview (PDF)

 


 

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You know now I have worked with and have experience in ALL machines...milling machines, Roland, Solidscape, Perfactory. I gotta tell you honestly...I love my desktop. I would not trade it for anything else.
Hien Nguyen, Owner, Trademark jewellery

"Perfactory Xtreme has not only high resolution and accuracy but also strength of SI500 material and good surface quality. It's not restricted any shape so that it is easy to build various character shape and machine parts."
Mr. Park,  Daegu Digital Industry Promotion agency

"The Perfactory MINI is running great! Such nice resolution!" David Crisp, Chief designer, Maui Divers.

"Everything is going very well with the machine. Since we purchased the machine we have made over 4,600 parts. This far exceeds our expectations for the laboratory in general Engineering has really come to enjoy the machine, prepping samples for customer design reviews, in vehicle trials and other things that we were never able to even consider prior to its purchase. Our consumer products group has even used the prototypes for limited consumer trials instead of soft tooling." Alan Romack, Senior Project Engineer, Bowles Fluidics.

The perfactory machine has been an invaluable tool for us at Visteon Corporation. When we look to make a low volume prototype production, the surface quality and the accuracy of the parts produced on the Perfactory coupled with their durability makes the parts useable in functional testing.” Jim Carlisle, Core Mechanical Engineer, Visteon Corporation.

Phonak has successfully employed the EnvisionTec Perfactory technology to produce 98% of their hearing aid shells globally. "We are extremely satisfied with the reliability and throughput of the Perfactory System." Nik Schulz, Teamleader, Phonak Custom Products.

 

“The part production and quality on the PerfactoryXede® Rapid Prototyping system is way faster and better than any other RP system we have used in the past for making our automotive parts”, Richard Wooldridge, RP Supervisor, Ford Motor Company, Dunton, UK.

“The castings in gold came out beautiful from the new waxy resin WIC100G”, Zsombor Antal, Best Cast, USA.

"We have run without hardly any problems for almost two years straight a definite sign of a great product", Kevin A., Senior RD&E Engineer, Major graduation ring manufacturer, USA.

"The Perfactory® System has made a huge improvement in our manufacturing by reducing labor and improving quality in our Hearing Aid production. Our production managers love the fact that the machine builds fast and is easy to setup while occupying a minimum of shop floor space.

In addition, operator training is simple and newly installed machines are up and running the same day they are delivered. However, it is not just the production department that enjoys these benefits. Since we started using the Perfactory® for product design and development it has reduced our design times and improved the overall new release quality of our products", Russ Schreiner, GN ReSound Corporation, USA.

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